MARYLAND INDUSTRIAL PARTNERSHIPS

MIPS Project Detail:

HY-TEK Bio, LLC.

Increase Methane in Chicken Manure Digesters

Project #

5903.21

 | 

Round 

61

 | 

Feb 2018

Back to Projects Home

Company

HY-TEK Bio, LLC.

Dayton

Howard

 County
, Maryland
  |  
Founded: 

2009

  |  

Company Description: 

HY-TEK Bio is an early stage company developing a patent-pending system to remove carbon dioxide and other harmful greenhouse gases from smoke stack flue gas using a unique strain of algae while producing valuable byproducts from the algae. The company’s system mitigates greenhouse gas from flue gases by injecting the flue gas into a tank full of a unique strain of algae. The tank is a patent-pending, closed bioreactor produced in-house from a lamination of Mylar and Kevlar. This patent-pending construct allows the bioreactors to be produced inexpensively while being extremely light weight. In addition, patent-pending LED Grow Lights are used along with a nutrient developed in-house, made from fresh chicken manure and a blend of other proprietary components.

The algae feeds on the CO2 and NOx in the flue gas, as well as on the nutrient. CO2 consumption is enhanced through the use of proprietary LED Grow Light technology, yielding minimal greenhouse gas emissions and high yields of high-value algal biomass. The process produces little to no CO2 or NOx emissions, while enhancing the lipid-oil production in the algae as well as a by-product of Lutein-Zeaxanthin, an ultra-antioxidant that is in high demand in the market place. The algal biomass can be sold to brokers, who place the biomass into markets that produce Lutein-Zeaxanthin-based products, bio-plastics, skin care products, cosmetic and paint thickeners, additives for human and animal food products, and biofuel.

MIPS Project

Round 

61

 - 

Feb 2018

Increase Methane in Chicken Manure Digesters

Project #

5903.21

 | 

MIPS Round 

61

 | 

Starting Date: 

Feb 2018

MIPS Project Challenge:
During one MIPS project, HY-TEK Bio produced a clear, odorless nutrient stock from chicken manure using the company’s auto-flow extraction system. However, there was a significant loss of inorganic nutrients (ammonium and phosphate), suggesting that the last step of nutrient purification with activated carbon may remove a large portion of nutrient. UMCES researchers performed laboratory tests to find out the best way to treat manure nutrient with activated carbon. By following a published method, the company can now achieve a clear, odorless nutrient stock from chicken manure without a significant loss of inorganic nitrogen and phosphorus. Researchers will work closely with HY-TEK Bio to implement this treatment method into the final purification step of the nutrient extraction process.

Researchers also discovered that simply adding HTB1 algal biomass into anaerobic digesters did not increase the biogas yield. It appears that the live cells of HTB1 cannot be easily digested by microorganisms, likely due to HTB1’s thick cell wall. However, researchers discovered that the addition of a waste product from the production of sugar increased the production of biogas dramatically. The optimal ratio of this sugar waste vs. chicken manure for the maximum production of biogas in digesters is not known. In Phase 2, HY-TEK Bio plans to maximize biogas production by testing ratios of sugar waste vs. chicken manure.

Project Scope:
In previous MIPS projects, Chen’s laboratory at UMCES isolated a new strain of algae from the Chesapeake Bay’s Back River tributary that grows fast, contains a 35-45 percent lipid content and survives in environments with as much as 80 percent CO2. The newly isolated strain was named HTB-1 for “HY-TEK Bio Strain No. 1”. Researchers worked with HY-TEK Bio to develop a method that can extract inorganic nutrient from fresh chicken manure. This process extracts the inorganic nitrogen and phosphorus from the chicken manure, which can be used to support the fast growth of the HTB1 algal strain. This enhanced growth increases the potential for the HTB1 algae to consume more CO2 and NOx per liter of culture in less time. Remaining chicken manure solid waste can be used to produce biogas via anaerobic digestion.

Researchers will continue to work with HY-TEK Bio to optimize the protocol to remove the tannic color associated in chicken manure nutrient. This last stage of process should yield chicken manure nutrient stocks that are clear, odorless, and contain high nutrient concentrations. UMCES researchers will also try to increase the yield of biogas by co-digesting chicken manure residue and other organic wastes (i.e., wastes from sugar production). The goal is to fully recycle chicken manure waste to reduce the risk of nutrient pollution resulting from chicken manure use and disposal. We hope to deliver an innovative nutrient extraction system that can produce a clear, odorless liquid nutrient from chicken manure. The chicken manure-based nutrient or fertilizer produced in our system will be commercially inexpensive and can be used to grow algae and other plants.

We are moving to an entirely new concept in closed bioreactor design using our patentpending Mylar/Kevlar tank structure, our unique “modulated” LED Grow Light technology, our patent-pending air injection system and our special, high-value chicken manurebased nutrient. These concepts will revolutionize closed bioreactors and the way the world mitigates greenhouse gas emissions.
-
Bob Mroz, Founder and CEO, HY-TEK Bio

Results: 

HY-TEK Bio is a classic example of the Maryland Industrial Partnerships Program making a difference in helping a small company bring big ideas to market.
Bob Mroz, Founder and CEO, HY-TEK Bio

Principal Investigator:

Feng

 

Chen

Professor

Project Manager: 

Robert M.

 

Mroz

Founder and CEO

Technologies:

Agriculture / Poultry Science

Aquaculture

Energy

Environmental Technology / Science

Nanotechnology